PBT Halogen-Free Flame Retardant Formation
Ho hlahisa tsamaiso ea halogen-free flame retardant (FR) bakeng sa PBT, ho bohlokoa ho leka-lekanya ho sebetsa hantle ha lelakabe, botsitso ba mocheso, ho lumellana ha mocheso, le thepa ea mochine.
I. Core Flame Retardant Combinations
1. Aluminium Hypophosphite + MCA (Melamine Cyanurate) + Zinc Borate
Mokhoa:
- Aluminium Hypophosphite (Thermal stability> 300°C): E khothalletsa ho etsoa ha char mokhahlelong oa condensed le ho lokolla PO· radicals mokhahlelong oa khase ho sitisa tšebetso ea ketane ea ho tuka.
- MCA (Decomposition temp. ~300°C): Endothermic decomposition e ntša likhase tse inelang (NH₃, H₂O), ho hlapolla likhase tse tukang le ho hatella ho rotha ho qhibiliha.
- Zinc Borate (Mocheso oa ho bola. > 300°C): E matlafatsa sebopeho sa 'mala o kang oa khalase, e fokotsa mosi le khanya e ka morao.
Karolelano e khothalelitsoeng:
Aluminium Hypophosphite (10-15%) + MCA (5-8%) + Zinc Borate (3-5%).
2. Surface-Modified Magnesium Hydroxide + Aluminium Hypophosphite + Organic Phosphinate (mohlala, ADP)
Mokhoa:
- Magnesium Hydroxide e fetotsoeng (Mocheso oa ho senyeha. ~ 300 ° C): Phekolo ea holim'a metsi (silane / titanate) e ntlafatsa ho hasana le botsitso ba mocheso ha e ntse e monya mocheso ho theola mocheso oa thepa.
- Organic Phosphinate (mohlala, ADP, Thermal stability> 300°C): E thibelang lelakabe la khase e sebetsang hantle haholo, e sebelisanang le mekhoa ea phosphorus-nitrogen.
Karolelano e khothalelitsoeng:
Magnesium Hydroxide (15-20%) + Aluminium Hypophosphite (8-12%) + ADP (5-8%).
II. Boikhethelo ba Synergists
- Nano Clay / Talc (2-3%): E ntlafatsa boleng ba char le thepa ea mochine ha e ntse e fokotsa tekanyo ea FR.
- PTFE (Polytetrafluoroethylene, 0.2-0.5%): Ntho e thibelang ho rotha ho thibela marotholi a tukang.
- Silicone Powder (2-4%): E khothalletsa sebopeho sa char e teteaneng, e ntlafatsa ho lieha ha lelakabe le ho benya ha bokaholimo.
III. Metsoako e Lokelang ho Qoba
- Aluminium Hydroxide: E senyeha ho 180-200 ° C (ka tlaase ho nako ea ho sebetsa ea PBT. ea 220-250 ° C), e lebisang ho senyeha pele ho nako.
- Magnesium Hydroxide e sa fetotsoeng: E hloka kalafo ea bokaholimo ho thibela ho putlama le ho bola ha mocheso nakong ea ts'ebetso.
IV. Litlhahiso tsa Ntlafatso ea Ts'ebetso
- Kalafo ea Bokaholimo: Sebelisa li-silane coupling agents ho magnesium hydroxide le zinc borate ho matlafatsa ho hasana le maqhama a sefahleho.
- Ts'ebetso ea Taolo ea Mocheso: Etsa bonnete ba hore mocheso oa ho bola oa FR> 250 ° C ho qoba ho senyeha nakong ea ts'ebetso.
- Mechanical Property Balance: Kenyelletsa li-nano-fillers (mohlala, SiO₂) kapa li-tougheners (mohlala, POE-g-MAH) ho lefella tahlehelo ea matla.
V. Mohlala o Tloaelehileng oa Tlhahiso
| Lelakabe le Retardant | E ea kenya (wt%) | Mosebetsi |
|---|---|---|
| Hypophosphite ea aluminium | 12% | FR ea mantlha (mohato o khutsufalitsoeng + oa khase) |
| MCA | 6% | Khase-phase FR, khatello ea mosi |
| Borate ea Zinc | 4% | Ho theha char ea Synergistic, khatello ea mosi |
| Nano Talc | 3% | Ho matlafatsa char, ntlafatso ea mochini |
| PTFE | 0.3% | Khahlanong le ho rotha |
VI. Mekhahlelo ea Bohlokoa ea Teko
- Ho Fokotsa Lelakabe: UL94 V-0 (1.6mm), LOI> 35%.
- Thermal Stability: TGA masala> 25% (600 ° C).
- Thepa ea Mechini: Matla a tiileng> 45 MPa, tšusumetso e sa bonahaleng> 4 kJ/m².
Ka ho ntlafatsa li-ratios, mokhoa o sebetsang hantle oa ho thibela lelakabe o se nang halogen o ka finyelloa ha o ntse o boloka ts'ebetso ea PBT ka kakaretso.
More info., pls contact lucy@taifeng-fr.com
Nako ea poso: Jul-01-2025