Tharollo e Hlophisitsoeng ea ho Fokotsa TPU Film Density Smoke (Hona joale: 280; Sepheo: <200)
(Moetso oa hajoale: Aluminium hypophosphite 15 phr, MCA 5 phr, Zinc borate 2 phr)
I. Tlhahlobo ea Taba ea Motheo
- Meeli ea Tlhahiso ea Hona Joale:
- Hypophosphite ea aluminium: Haholo-holo e hatella ho ata ha lelakabe empa e na le khatello e fokolang ea mosi.
- MCA: Sehlahisoa sa lelakabe sa khase se sebetsang hantle bakeng sa ho khantša ka morao (se se se fihletse sepheo) empa se sa lekana bakeng sa ho fokotsa mosi o tukang.
- Zinc borate: E khothalletsa tlhahiso ea char empa e fokotsoe (2 phr feela), e hloleha ho theha char layer e lekaneng ho thibela mosi.
- Tlhokahalo ea Bohlokoa:
- Fokotsa mosi o tukang ka ho sebelisakhatello e matlafalitsoeng ea mosikapamekhoa ea khase ea khase.
II. Mekhoa ea ho ntlafatsa
1. Fetola Litekanyetso tse Teng tsa Tlhahiso
- Hypophosphite ea aluminium: Eketsa ho18-20 phr(e ntlafatsa ho lieha ha lelakabe la condensed-phase; hlokomela ho feto-fetoha ha maemo).
- MCA: Eketsa ho6-8 phr(e matlafatsa ts'ebetso ea khase; chelete e ngata haholo e ka senya ts'ebetso).
- Zinc borate: Eketsa ho3–4 phr(e matlafatsa sebopeho sa char).
Moetso o Fetoletsoeng:
- Aluminium hypophosphite: 18 phr
- MCA: 7 ph
- Zinc borate: 4 phr
2. Hlahisa Lithethefatsi tsa Mosi tse sebetsang hantle haholo
- Metsoako ea molybdenum(mohlala, zinc molybdate kapa ammonium molybdate):
- Karolo: E matlafatsa sebopeho sa char, e theha tšitiso e teteaneng ho thibela mosi.
- Tekanyetso: 2–3 phr (e kopanya le zinki borate).
- Nanoclay (montmorillonite):
- Karolo: Tšitiso ea 'mele ea ho fokotsa ho lokolloa ha khase e tukang.
- Tekanyetso: 3–5 phr (boholimo-bo fetotsoe bakeng sa ho hasana).
- Li-retardants tsa lelakabe tse thehiloeng ho silicone:
- Karolo: E ntlafatsa boleng ba char le khatello ea mosi.
- Tekanyetso: 1–2 phr (e qoba tahlehelo ea pepenene).
3. Synergistic System Optimization
- Zinc borate: Eketsa 1–2 phr ho hokahanya le aluminium hypophosphite le zinki borate.
- Ammonium polyphosphate (APP): Kenya 1–2 phr ho ntlafatsa khato ea khase ka MCA.
III. Recommended Comprehensive Formation
| Karolo | Likarolo (phr) |
| Hypophosphite ea aluminium | 18 |
| MCA | 7 |
| Zinc borate | 4 |
| Zinc molybdate | 3 |
| Nanoclay | 4 |
| Zinc borate | 1 |
Liphetho tse Lebeletsoeng:
- Boima ba mosi o tukang: ≤200 (ka char + khase-phase synergy).
- Bongata ba mosi oa afterglow: Boloka ≤200 (MCA + zinki borate).
IV. Lintlha tsa Ntlafatso ea Ts'ebetso ea Bohlokoa
- Mocheso oa ho sebetsa: Boloka mocheso oa 180-200 ° C ho thibela ho senyeha ho sa lebelloang ho sa lebelloang.
- Phasano:
- Sebelisa ho kopanya ka lebelo le phahameng (≥2000 rpm) bakeng sa kabo ea nanoclay / molybdate e tšoanang.
- Kenya 0.5–1 phr silane coupling agent (mohlala, KH550) ho ntlafatsa tšebelisano ea li-filler.
- Tlhahiso ea Lifilimi: Bakeng sa ho lahlela, fokotsa sekhahla sa ho pholisa ho thusa ho theha char layer.
V. Mehato ea ho netefatsa
- Tlhahlobo ea Lab: Lokisetsa lisampole ka mokhoa o khothaletsoang; etsa liteko tsa UL94 tsa ho chesa le ho chesoa ha mosi (ASTM E662).
- Tekanyo ea Ts'ebetso: Lekola matla a ho tiea, bolelele, le ponaletso.
- Phethahatso e Ikemetseng: Haeba boima ba mosi bo lula bo le holimo, fetola molybdate kapa nanoclay ka ho eketseha (± 1 phr).
VI. Litšenyehelo & Ho khoneha
- Tšusumetso ea Litšenyehelo: Zinc molybdate (~ ¥50 / kg) + nanoclay (~ ¥30 / kg) eketsa litšenyehelo tsohle ka <15% ho ≤10% ho kenya.
- Indasteri Scalability: E lumellana le ts'ebetso e tloaelehileng ea TPU; ha ho lisebelisoa tse khethehileng tse hlokahalang.
VII. Qetello
Kaho eketsa zinki borate + ho eketsa molybdate + nanoclay, tsamaiso ea liketso tse tharo (sebopeho sa char + dilution ea khase + mokoallo oa 'mele) e ka finyella sepheo sa sepheo sa ho chesa mosi (≤200). Beha pele liteko tsamolybdate + nanoclaymotsoako, ebe o etsa litekanyo tse nepahetseng bakeng sa tekanyo ea ts'ebetso ea litšenyehelo.
Nako ea poso: May-22-2025